Basic Info.
Model NO.
P. U. TGEAR0171
Application
Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Industry
Hardness
Soft Tooth Surface
Gear Position
External Gear
Manufacturing Method
Plastic Injection
Toothed Portion Shape
Spur Gear
Gear Material
Carbon Steel 1045 or 45# Steel 45# Steel, Nylon, B
Production Method
CNC Lathe Parts CNC Machining
Production Machines
CNC Lathe CNC
Gear Application
Printing Machineriy, Industrial Machines
Dimensions and Tolerance Standard
ANSI Y14.5m-1994.
Transport Package
Cartons and Wooden Pallets
Product Description
Plastic Nylon POM PP Injection Gear
Material: POM, Nylon, PA66,PP PEEK
Standards: ISO, AGMA, ASME, SAE ASA, JIS, DIN and non-standard.
Process: Mould production, mould testing and bulk production
Name | Plastic injection moulding gears |
Color | White,black or as per customer's requirement |
Material | ABS, PC, PP, PS, POM, PMMA, PE, AS, PPSN, PBT,PA66,PC/ABS.etc |
Mould Base Material | LKM, FUTABA, HASCO, etc. or as per customer' s requirement |
Process | Stamping, deep stamping, bending, punching, threading, welding, tapping, riveting |
Surface treatment | Powder coating, polishing, chrome plating |
Quality Control | Conducted by ISO9001 |
Equipments | NC, EDM, Argie Charmilles, Milling Machine, 3D CMM, Projector, HG, Injection Machine |
File Format | Solidworks,Pro/Engineer,Auto CAD,PDF,JPG |
Inspection | IQC, IPQC,FQC,QA |
Application | All kinds of cars, machinery, home appliance, electronic products, medical devices, stationery, computers, power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and gifts etc. |
Specifications
1.Injection molding
2.precision machining plastic product
3.Product & mold design
4.standard OEM custom
mould making sheet
Name:injection mould making
mould material:45#,P20,H13,718,2738,NAK80,S136.
mould base:LKM,HASCO
Cavity:1 or more
Runner:cold or hot runner
Design software:UG,PROE,CADetc.
Plastic material:PP,PE,ABS,PC PET pa66 .
Delivery time:25 days
Specification
with good quality lower price
mould making
1.Samples/Drawing &Requirement from you
2.Mould design:we will Communicate and Exchange the opinion with you after you place order.
3.Material Purchase:Steel cutting and Mould base tooling.
4.Assembling.
5.Inspection of mould : following and controlling the tooling processing.
6.Mould testing:We will inform you the date.Than will send the sample's inspection report&injection parameters with the sample to you!
7.Your instruction &confirmation for shipment.
8.Ready made mould before packing.
Capabilities
Mold-making and Injection Molding In-house mold-making with 200 employees Capacity of making 500 injection molds annually Molds designed and built to customer specifications 90% of molds built are exported to worldwide customers Maximum mold size 1000mm x 1200mm Mold 3D designs generated in UGS NX Capability to perform DFM analysis like Mold Flow etc 7 CNC Milling, 8 EDM and 6 Wire Cut Machine, Standard Injection molds, Hot Runner Molds, Over-molds, 2K-Shot Injection Molds and Insert Molds 16 injection machine from 50T to 530T.
Quality
ISO9001:2008 Quality Management system
In-House Inspection Center with CMM and projector
Measurement reports provided with samples
RoHs Compliance Inspection.
Gears detailed information |
Available Material: (Environmental protection)
| 1. Stainless Steel: SS201, SS303, SS304, SS316, SS410, etc 2. Steel: C45(K1045), C46(K1046), C20, etc 3. Carbon Steel: CH1T, ML08AL, 1010, 1035, 1045, etc 4. Alloy Steel: 10B21, 35ACR, 40ACR, 40Cr, 35CrMn, etc 5. Aluminum or Aluminum Alloy: Al6061, Al6063, etc |
Grade: | 4.8, 8.8, 10.9, 12.9. |
Surface Treatment: | Zinc plated, Nickel plated, Passivation, Oxidation, Anodization, Geomet, Dacromet, Black Oxide, Phosphatizing, Powder Coating and Electrophoresis, etc |
Standard: | ISO, DIN, ANSI, JIS, BS and Non-standard. |
Certificate: | GB/T19001-2008/ISO9001:2008 IROHS,SGS and environment protection |
Products Range: | Dia: 2-1000mm or as your request |
Manufacture Process: | Raw Material/QC/Heading/Thread/Heat Treatment/Surface Treatment/QC Inspection/Sorting and Packing/Shipping |
Sample Service: | Samples for standard fasteners are all in free. |
Lead Time: | 15-20 days after order confirmed or as your request. |
Carton Size: | 305*200*160mm or customized |
Warranty: | We confirm we provide the products will satisfied your request 100%, and we can give 12 months warranty. |
After-sales Service: | We will follow up every customer and solve all your problems satisfied after sales |
Capacity
CNC Turning | φ0.5 - φ300 * 750 mm | +/-0.005 mm |
CNC Milling | 510 * 1020 * 500 mm(max) | +/-0.01 mm |
CNC Stamping | 1000 * 1000 mm(max) | +/-0.05 mm |
Drawing Format | Auto CAD, Solid works, Pro/E, PDF. |
Test Equipment | D measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. |
Material Available
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416 etc. |
Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. |
Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. |
Copper | C11000,C12000,C12000 C36000 etc. |
Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
Iron | 1213, 12L14, 1215 etc. |
Plastic | ABS, PC, POM, Delrin, Nylon, Teflon, PP, Peek etc. |
Surface finish:
Aluminum parts | Stainless Steel parts | Steel | Plastic |
Clear Anodized | Polishing | Zinc plating | Plating gold (ABS) |
Color Anodized | Passivating | Oxide black | Painting |
Sandblast Anodized | Sandblasting | Nickel plating | Brushing (Acylic) |
Chemical Film | Laser engraving | Chrome plating | Laser engraving |
Brushing | | Carburized | |
Polishing | | Hot treatment | |
Chroming | | Powder Coated | |
Production:
1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for three years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with,
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.
QUALITY CONTROL PROCESS:
1) Inspecting the raw material --IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control (IPQC)
4) Checking the gears after production finished---- (FQC)
5) Checking the gears after they are finished-----Outgoing quality control (OQC)
Service:
1. Molds designs as per customers' gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.
Packing and shipment:
1. Gears are well and carelly packed in PP bags in CTNS, which is good enough for express shipment, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB Shenzhen, or CIF
4. All shippings will be carelly arranged, and arrive your places fast and safely.
Our Company Features
1) Gears OEM service as per clients' drawings or samples, with in-house tooling design & fabricating or manufacturing.
2) Professional gears engineering capability: gears design, optimization and performance analysis
3) Gears manufacturing capability range: DIN 3960 class 8 to 4, ISO, AGMA 2000 class 10-15, JIS 1702-1703 class.
4) Gears packing: packaging method according to customer's requirement
5) In-time delivery capability
Primary Competitive Advantages
1. Professional gears manufacturer
2.Experienced in Cooperate with big Companies
3. Professional gears Engineering Capability
4.Stable gears Quality
5.Reasonable gears Prices
6.Small gears Orders Accepted
7.Continuous gears quality improvements
8. High gears quality Performance
9.Short gears lead time and shipment
10.Professional gears service
Plasic injection gear shop:
FAQ
Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified firm. we have the integrated system for industrial parts quality control. We have IQC (incoming quality control), IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.
Q2: What's the Advantage of Your Parts for Industry Products?
Our advantage is the competitive prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented. Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance.
Q3: what are our machining equipments?
Our machining equipments include CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on.
Q4: What shipping ways our use?
Generally, we will use UPS or DHL to ship the products. The shipping cost is on customers' account.
Q5: What materials can you process?
Brass, bronze, copper, stainless steel, steel, aluminum, titanium and plastic.
Q6: How long is the Delivery for Your Industrial Part?
Generally , it will take us 15 working days for machining parts and 25 working days for the for stamping parts products. But we will shorten our lead time according to customers' demands if we are able to.
Address:
No. 108, Fengda Industrial Zone, Dongkeng Town, Dongguan, Guangdong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Packaging & Printing, Service, Tools & Hardware
Management System Certification:
ISO 9001, ISO 14000, IATF16949
Company Introduction:
POWER UNION TECHLINKS MANUFACTURE (HK) LIMTED
Power Union was established as a Partnership Company in 2012 in Honkong. We own four production plants in Dongguan and Shenzhen, specializing in designing and manufacturing blades & cutting tools, gears & power transmission parts, CNC machining parts, rubbers parts & silica gel parts.
For blades & cutting tools projects, we are experienced more than 15 years in blades production, and most machines for production are designed by ourselves and manufactured by our machinery suppliers. As a professional producer of blades & cutting tools, we are much experienced in blades designing, material, heat treatment, blade grinding and plating. Our blades are widely used in the FAX machinery, printing machines, sewing machines, plastic machines, leather cutting, food machines, packing material cutting and slitting etc. Main blades materials are D2, 440C SKD11, 9CrSi, Cr12MOV, W18Cr4V2, LD, 65Mn, HSS, SK4, SK5, M2, SKH-51, 3Cr13, 304, SUS440C, H13, 6CrW2Si etc. We are focus on the blades and cutting tools research & development, and keep innovating, that make us at first ranks in blades & cutting tool industry.
For gears & power transmission parts projects, our factory offers gears designing and produces gears by CNC machining for metal gears and plastic gears. And for plastic gears, we also design and manufacture plastic injection moulds to make gears, such as POM gears, PP gears, PVDF gears, Nylon gears, PEEK gears and PTFE (Teflon) gears etc. We are experienced in gears and power transmission parts more than 15years with designing and manufacturing team. Our gears as well as sprockets, rack gears sell although China and are exported to the U. S, Western Europe and Middle East, which are widely used in gear boxes, industrial machines and equipments, cars, motors, agriculture machines, UAVs, toys etc.
For CNC machining project, as a precision CNC machining parts supplier, we have a high efficiency working team in technology &design, manufacturing an sales. In 2011 we have equipped with new advanced production devices, such as high speed CNC, computer controlled lathe, automatic machines and microscope, projector, CMM, hardness tester and Swiss high instrument and so on. We have high requirements for parts quality control to assure the quality. High precision, steady supply capability and mass production are our featured advantages. Parts are sold to Japan, the U. S, Canada, Germany, and Italy etc.
For rubbers parts & silica gel parts, our team has been engaged in rubber and silica gel parts since 1998, we focus on technology exploitation, innovation and effective management and improvement and we have a complete line of production on compounding rubber, natural rubber, material testing, hydraulic plate vulcanizing, injection sulfide, manual and automatic de-flashing, washing, inspection, and, packaging, and rubber products including O-ring, gaskets, seal-ring, and rubber metal parts, etc. Most of our rubber & silica gel parts are exported to the U. S, Italy, and Germany.
Our assured quality, best service 24 hours a day and most competitive prices will meet your business demands and we are looking forward to providing you services all the time.
You will find us easy to work with!
POWER UNION, Where assured quality and best services is timeless!